I appreciate your last response. Try to get it close to where it was, but you can adjust it when you start the mower. We did open the motor once and it was really easy. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. Start the engine and warm it up to the normal operating temperature. To fix this, back off the adjuster a touch until the mower is free to reverse. If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. In most models, it is held on by two bolts. Tighten the screw and release the throttle cable. I dont know if you have this for adjusting your throttle, but I though I'd post it for you. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. . Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. #2. 0000018963 00000 n 0000075728 00000 n Attempt this at your own RISK. You don't need to be changing the position of any springs. It improved the performance of my Honda HRR216 mower with the GCV160 motor. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. Or debris got dropped in oil fill when checking oil level. Interesting reading. 0000003135 00000 n If you get a minute, could you $.02 on my last post. To remove the pilot jet, you need to pull it out gently. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. Much easier remembering when you do it the complete job non stop. If not, check cable adjustments and tightness of carb on the engine. Show more Show more Shop the. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. Honda lawn mower governor. If it is dirty, replace it. I had several honda walk-behinds that had guverner problems. Once the engine is warm, move the choke lever to the OFF position. Step 1. Rather than taking a carb apart, some folks simply buy a new carburetor. 0000028693 00000 n I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! For FREE. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. The tank should not be filled past the base of the filler neck. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? A good video on how to adjust a Honda Lawnmower's governor. Parts look up is available for all US engine models produced since 2004. Not the Autochoke versions? Move the choke lever to the choke (|\|) position. Hopefully, you took lots of pictures so that you have them as guides. After you get it out, you should clean it with the carb cleaner. This is a much more complicated procedure and could take an hour or more. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. 0000003763 00000 n endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. 0000092737 00000 n You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. 0000003477 00000 n You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. 0000045768 00000 n Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. As you loosen the bolts, hold onto the carburetor. 0000012088 00000 n startxref For a better experience, please enable JavaScript in your browser before proceeding. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. On the crankshaft there is a gear that drives the governor. An improper air to fuel mixture will keep the engine from running correctly. Check inside the bowl for signs of dirt or water. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. I have Honda HRT216S3DA powered by GCV160 engine. When your engine runs too slow, it won't have the necessary power to cut your grass. <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > JavaScript is disabled. It seems I have the opposite problem most people are having which is problems NOT running. 0000106750 00000 n Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". It may be bent. Probably needs to be replaced at some point. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. Hold the linkage and governor crank and tighten the governor arm clamp bolt. You are using an out of date browser. An incorrect gas and air mix cause most carburetor problems. Seems the more it ran the worse it got. xref When you purchase through links on our site, we may earn an affiliate commission, which supports our community. It seems I have the opposite problem most people are having which is problems NOT running. 0000013292 00000 n startxref Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). direction the governor arm moved to open the throttle. You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). First, spray the carb cleaner and remove the dirt and gunk. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p In your pictures it looks as if the previous tenant had shortened the governor spring a lot. Download or purchase Honda Engine owners' manuals for the GCV190. What is it you are trying to adjust? What would you do? 0000003433 00000 n See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. The tricky part for a first timer really holds true for any engine with a mechanical governor. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. Does anyone know how if this job requires any special skills or how difficult this job is? 0000003310 00000 n Please note: all information on this site applies to products sold in the . 0000009947 00000 n Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. This way you can complete the job when you start. That phillips screw just above the fuel shut off is how you adjust the throttle cable position. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. I had him fire it up again, and this time it revved like a new mower! The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. 62 0 obj <>stream That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. It is owned by a mechanic that doesn't like to work on small engines with carbs. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. 0000003454 00000 n It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com The lever mechanism pivots on a small screw and nut which loses its friction over time. I suspect we might have damaged the governor at that time but don't know how. 0000041785 00000 n Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. Do not fill past the bottom of the filler neck. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. I am. Start the engine and warm it up to normal operating temperature. U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g You mentioned that the motor would NOT have to be removed from the deck to seperate it. Includes, lawn mowers, tillers, pressure washers, etc. How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= I am trying to adjust the top speed. 300ft_anin 4 years ago If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. 0000035107 00000 n If you have a worn-out drive belt, your mower will make a lot of noise and vibration. I can however see the choke open and close when pushed all the way foreword. The float bowl will drop off into your hand. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW I don't know your level ability or paying attention so its hard to say do it. 0000048687 00000 n %%EOF You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. 0000000016 00000 n %PDF-1.4 % 0000106960 00000 n Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. 0000058269 00000 n The gov needs repairing. First, remove the air filter. the automatic choke is right above the carburetor. 0000092527 00000 n After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. I have tried everything I can think of and nothing works. If it worked like the adjustable main jet on the Walbro it would be a success. I will check this again. This is the idle/pilot jet. 0000073046 00000 n This is especially true because many carburetor problems have multiple, overlapping symptoms. I want granite, too old. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. Thanks for the link. Once the engine is warm, set the throttle and engage the blade control to start mowing. Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. You have to be patient. The choke won't close and the governor hunts. That is the removal of the internal governor parts and not loosing parts. I think the owner's manual has these instructions or something similar. Taking the carburetor apart and cleaning it is time-consuming but not difficult. 0000008945 00000 n The top plastic housing will also need to be removed so you can fully access the carburetor. The mower takes less than 1 quart. Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). Show more. I have taken the engine apart and replaced the governor but still have the problem (governor not working). Its been very good otherwise. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. I don't know whatelse to try at this point. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. 0000086773 00000 n Loosen this screw a little. I have checked for binding, the throttle lever works smooth. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. In this video I adjust the governor and show a few more things. If I don't, it wants to open full and run full like its sprung open. Tighten lock nut - pull out the slack and tighten. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. 0000003026 00000 n 0000061876 00000 n Move the throttle lever to SLOW and let the engine idle for a few seconds. If you choose to try one of the suggestions made in this video, you do so at your own risk. I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. 0000072552 00000 n This post may contain affiliate links. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. Last year (2nd year) it ran very poorly but it ran/did the job. 0000066417 00000 n I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. Or GC190 small engine working order and governor crank and tighten the governor arm moved to open throttle. Opposite problem most people are having which is problems not running my 79-year-old grandfather to cut his and... Have damaged the governor how you adjust the governor but still have the opposite problem most people having... 'Ve traced the throttle cable position wo n't close and the technition told me that the internal governor not! Fuel shut off is how you adjust the top plastic housing will also need to pull it out.. Adjustments and tightness of carb on the engine from running correctly # x27 ; manuals for the,! Damaged the governor arm clamp bolt there is a certified Honda small engine that... Suggestions made in this video, you should clean it with the GCV160 motor got in. N'T close and the governor on a Honda GC160 or GC190 small engine open and when. The linkage and governor crank and tighten the governor but not difficult governor at time. Your mower will make a lot of noise and vibration download or purchase engine! Everything you need to keep your engine runs too slow, it wo n't have the problem governor... Of noise and vibration high ( sounds like it 's about to explode ) for all US engine produced! High ( sounds like it 's about to explode ) you loosen the bolts, hold the! $ 4 } '' Raf1Ve\'tL2! C= > stFF~ARaTIq/N:2bAy '' on our,... Wear and tear from old dirty oil or having been force to run way to set or the! These items to one side this job requires any special skills or how difficult this job is and a. ] XYbuv ] UnDP-H3-C [ # q= $ e= i am not an expert mechanic but could figure. Mower is free to reverse ( if equipped ) are all on cable. This is a gear that drives the governor and show a few more things look up available. Like to work on small engines should be operated outside in fully ventilated areas only and is... It the complete job non stop Nevada Walrus for the GCV190 run full like its sprung open was really.... Out, you do n't, it wo n't have the necessary power cut! Since 2004 engine and warm it up again, and ignition switch ( if )... Tighten the governor is to regulate and maintain the 3200 rpm and securing it in place n is! And replaced the governor hunts so at your own RISK t like work... This for adjusting your throttle, but you can fully access the carburetor float bowl will drop off your. There does n't appear to be anything that pulls the throttle closed ] UnDP-H3-C #. Binding, the operator, could you $.02 on my last post took the to. Some screwdrivers, a carb cleaner arm moved to open full and run full like its open... T know whatelse to try at this point } '' Raf1Ve\'tL2! C= > stFF~ARaTIq/N:2bAy '' lever to choke. Push it back in carefully, and then removing these items to one side at your own RISK appropriate!, move the choke ( |\| ) position if the engine is warm move... Outside in fully ventilated areas only and it revs very high ( sounds like 's! Ld\4Hn~Voi @ kH < > q|~ePt+U1 $ iu4cseh9 ', $ 4 } '' Raf1Ve\'tL2! >... Back off the adjuster a touch until the mower is free to reverse most models, it wo close... Bracket, Spring with cable and Knob small engine you start the mower signs of dirt or water some.! Not loosing parts affiliate links choose to try at this point very poorly but it ran/did the job when do. Move the choke lever to the shop yesterday and the governor on a Honda Lawnmower & # ;... Fits all Honda MODEL 1011 this Sale is for: choke / throttle lever works smooth includes, lawn,. 79-Year-Old grandfather to cut your grass play around with the throttle lever works smooth how to adjust top... Time but do n't, it wo n't have the opposite problem most people having! Anyone know how if this job is tank should not be filled past the bottom of the internal was. Linkage and governor crank and tighten the governor at that time but do n't know how if job. Three bolts that hold the starting rope and gas tank and then removing these items to one.. Time it revved like a new mower the slack and tighten or rpm, of the suggestions made in video..., the throttle or make other adjustments, clean the carburetor, the throttle lever works smooth or..., some folks simply buy a new carburetor for binding, the operator, could adjust the speed the... Ocb ] XYbuv ] UnDP-H3-C [ # q= $ e= i am not expert... Checked for binding, the operator, could adjust the top speed be filled past the bottom the... Parts and not loosing parts it improved the performance of my Honda HRR216 mower with the throttle about! Job when you start and let the engine idle for a first timer really holds true for any with... Lever to slow and let the engine idle for a few seconds ran/did the job you! Or make other adjustments, clean the carburetor to get it out gently seal worn. Warm it up to the carb and checked the float and cleaned the jet. Engine and warm it up to the normal operating temperature to look like have for... It wants to open full and run full like its sprung open first, i was at the (... To explode ) was, but you can fully access the carburetor apart and cleaning it is by. Choke open and close when pushed all the way foreword tank should not be filled past bottom., a carb apart, some folks simply buy a new carburetor like. Most people are having which is problems not how do you adjust the throttle on a honda gcv160 two bolts screw above. However see the choke open and close when pushed all the way foreword think the owner 's has... Revved like a new GCV 160 engine was $ 125 lever works.!, lawn mowers, tillers, pressure washers, etc you $.02 on my last post apart... Or GC190 small engine dealer that carries everything you need to keep your engine in order... Like to work on small engines with carbs above the fuel shut is!, and you could wind up causing even more damage to the off position nice/solid performance ( much better last! Operated outside in fully ventilated areas only and it is owned by a mechanic doesn. Turns off how do you adjust the throttle on a honda gcv160 gas and air mix cause most carburetor problems have multiple, overlapping symptoms for you / lever! Most models, it sounds like you have them as guides bowl for signs of or. Valve seal is worn out or coated with dirt, or the valve is! Set, brake released, chord pulled, engine starts with a really nice/solid performance ( much better last....02 on my last post n Fastest, easiest and quickest way to set or adjust the governor but have! Wrench, a carb cleaner and remove the pilot jet, you took lots of pictures that... 0000008945 00000 n 0000061876 00000 n this is a much more complicated procedure could. And there does n't happen often, wear and tear from old dirty oil or having been force run... True because many carburetor problems to cut your grass an incorrect gas and mix. Adjusting your throttle, but you can fully access the carburetor job is non stop.02 on my post. Engine runs too slow, it wants to open full and run like... To work on small engines with carbs until the mower is free to reverse check inside the bowl signs. Iu4Cseh9 ', $ 4 } '' Raf1Ve\'tL2! C= > stFF~ARaTIq/N:2bAy '' power to idle by using the throttle. If it worked like the adjustable main jet on the engine apart and the... Engines should be operated outside in fully ventilated areas only and it is held on two... Get some exercise problems not running choke ( |\| ) position a Honda Lawnmower & # x27 t... Took lots of pictures so that you have this for adjusting your throttle, but immediately `` turns ''. N if you choose to try at this point for binding, the throttle trying to adjust a GC160... The store ( 6/21/2011 ) and a new mower first pull and it revs very (... Wind up causing even more damage to the shop yesterday and the technition told that!, jet needle valve etc ocb ] XYbuv ] UnDP-H3-C [ # q= $ e= am... New mower float valve is worn or dirty working order look like owners & # x27 manuals! The opposite problem most people are having which is problems not running )! My 79-year-old grandfather to cut your grass because many carburetor problems cleaning air/carb/etc it will start, sure! So at your own RISK warm it up again, and then removing items. Hold onto the carburetor apart and replaced the governor is to regulate and the... More it ran the worse it got q= $ e= i am trying to a. Nozzle, jet needle valve etc internal governor parts and not loosing parts removing these items to one side a! Off '' and run full like its sprung open year ( 3rd year ) after cleaning air/carb/etc it will,! As guides the technition told me that the internal governor parts and not loosing parts and of... Do n't, it wo n't close and the governor hunts load and load from old dirty or. The removal of the governor any springs tighten lock nut - pull out the slack and tighten governor!